Warranty: 1 several years
Relevant Industries: Lodges, Garment Outlets, Developing Materials Outlets, Producing Plant, Machinery Mend Shops, Foods & Beverage Factory, Farms, Restaurant, House Use, Retail, Foodstuff Store, Printing Shops, Development works , Power & Mining, Foodstuff & Beverage Retailers, Other, Advertising Company
Bodyweight (KG): 4 KG
Customized assistance: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 8~41
Enter Pace: 1~3000rpm
Output Velocity: twelve~1000rpm
Solution name: Planetary Gearbox
Application: Packing Device
Materials: Cast Iron
Mounting Place: Flange Mounted
Structures: Bearing + Equipment + Box
Input Sort: IEC Flange
Certification: ISO9001
Heat remedy: Quenching
Toothed Part Shape: Involute Spur Equipment
Production technique of equipment: Cast Gear
Packaging Specifics: Foam plastic and carton package
Port: HangZhou
Our Advantages Products Overview Characteristic at a glace DLF57 Planetary Equipment Motor Characteristic◆ Substantial output torque ◆High precision, fine grinding gear ◆Low noise, small hole bearing◆ Large rigidity, earth swivel◆High input pace◆Low Backlash◆ Higher torque◆ Higher efficiency◆ High stability Specifics Photographs Higher precision, good grinding gearHardened fine grinding gear, precision up to stage 6, with substantial energy/hardness/wear resistance qualities. Low noise, little hole bearingChose the small hole bearing and the bearing cover is specially damped, use imported lubrication lowers device procedure sound. Substantial rigidity, world swivelHigh rigidity , GSGN Bike Sprocket Seat Maker Sturdy effect resistance , Improved torque rigidity and precision Double opening, double screw barrelEnsure dynamic equilibrium joint surface area concentricity and zero hole electricity transmission below higher rotation velocity. Inside include skeleton oil seal to stop oil leakage when the reducer is managing at large speed. Toughness, alloy metal housingWhole body adopts large top quality imported alloy metal, large hardness, improve wear resistance and longevity and quick heat dissipation. Products Description CZPT Motor’s planetary reducer collection goods are all made of international common steel, carburized, quenched and ground with 20CvMnT. They are tiny in dimension, light-weight in bodyweight, large in transmission effectiveness, wide in deceleration variety, large in precision, minimal in sound, big in output torque and extended in life. It is extensively used in servo, stepping, brushless and other transmission techniques, with merchandise specifications ranging from 16mm to 130mm. On the premise of ensuring precision transmission, it is completely employed in apps where the rotational velocity is lowered, the torque is elevated, and the load/motor inertia minute ratio is reduced. CZPT products have been broadly utilised in engraving machines, laser devices, CNC machine tools, textile and garment machinery,medical equipment, measuring gear, electronic processing tools, Declutch Handbook Worm Equipment Operator Hand Wheel Equipment Operator for Butterfly Valve Ball Valve packaging equipment and other gear that need to minimize the pace to boost torque and reduce the load/motor inertia ratio. automation products and instruments. DLF57 Planetary Gear Motor Eneral Specifations
| No | Item | Data | No | Item | Data |
| 1 | Type | Nema23~DLF57 | 10 | Rate input pace | 3000rpm |
| 2 | Gearbox Body Size | 42/57/71mm | 11 | Max.enter velocity | 4000rpm |
| 3 | Ratio | 3~250 | 12 | Max.radial force | 320N |
| 4 | Ratio Output Torque | 16.5~41Nm | 13 | Max.axial force | 240N |
| 5 | Max. Output Torque | 33~82Nm | 14 | Backlash | 20~50Arcmin |
| 6 | Efficiency | 87%~ninety five% | 15 | Installation approaches | any |
| 7 | Life Expectancy | 20000H | 16 | Work temperature | -10℃~+80℃ |
| 8 | Lubricating technique | Synthetic grease | 17 | Moment of inertia | 0.091~1.07 |
| 9 | Weight | 0.8~1.15KG | 18 | Stage | 1~3 |
| No | Item | Data | No | Item | Data |
| 1 | Motor Size | 59~115mm | 6 | Rate Voltage | 1.6~3.4V |
| 2 | Step Angle | 1.8° | 7 | Inductance | 0.96~3.4mH |
| 3 | Phase | 2 | 8 | Insulation Clase | Clase B(130℃) |
| 4 | Rate Present | 4.~5.0A | 9 | Holding Torque | 1.2~2.8Nm |
| 5 | Resistance | 0.36~.75Ω | 10 | Lead Design | UL 3266 22AWG |
What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by czh 2023-02-13