China supplier Half Rotary Kiln Girth Gear&Mill Girth Gear/Ball Mill Rotary Kiln Ring Gear near me manufacturer

Item Description

Spur Gear/Ball mill rotary kiln ring equipment

Casting & forging potential
CITICHL is the casting & forging middle in central-south China, possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so forth. We can pour 350t liquid metal 1 time and yields more than 200,000t of  large good quality liquid metal and can create the high top quality steel of much more than 260 metal grades these kinds of as carbon steel, structural alloy metal and the structural metal, refractory steel and stainless steel of particular prerequisite. The greatest bodyweight of casting, grey casting, graphite solid iron and non-ferrous casting is 200t, 30t, 20t and 205t independently. 
 
The organization is the forging center in central-south China. It is very strong in forging. The single free forging is 100t(max fat). We can roll rings of distinct sections of carbon metal, alloy steel, substantial temperature alloy and non-ferrous alloys these kinds of as copper alloy, aluminum alloy and titanium alloy. The optimum diameter is 5.5m and one piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water push and Uncooked 200/160-5000/750 huge-measurement ring mill of large precision in Asia produced in WAGNER, Germany.

 

Heat treatment method capacity
The company is the heat treatment method foundation in national equipment trade in central and south China, possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m automated controlled vehicle variety warmth treatment method CZPT team. We can source the quenched and tempered component more than 45t, the carburizedand quenched equipment and pinion under 20t, shaft≤5.7m in length and the induced girth ring diameter≤5m

 

Our girth gears Features
Module Range: ten Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Bodyweight : Max 120 MT single piece.
3 different patterns: Fabricated steel – forged ring – rolled plate
Specifications/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN

Girth gear chopping machines
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Φ1.25m CNC Profile gear grinding equipment (Germany)
Φ1m CNC Profile equipment grinding device (Germany)
 

 

Specifications of Gear :

No. Product Description  
one Diameter ≤15m  
2 Module ≤45  
three Material Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces  
 
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
6 Tooth Form Annular Gear, Outer Gear Ring  
7 Normal ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Product Inspection Area Acceptance Criteria Inspection Stage Certificates
one Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
2 Mechanical
 Properties
Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties 
Report
3 Heat 
Treatment method
Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat 
Remedy
4 Hardness 
Take a look at
Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
5 Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
six Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear 
Hobbing
MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
eight PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
nine Mark Inspection Whole Body Manufacturing Standard Final Inspection Pictures
ten Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
eleven Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
twelve Packing 
Inspection
Whole Body Agreed Packing Form During Packing Images

Facilities For Manufacturing Gear ring:

No. Merchandise Description
1 Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
two Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
three Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability 1. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
six.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
2. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
3. Imported High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
four. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

FAQ
Q: How about the good quality of your items?
A: Our machines are made strictly in accordance to nationwide and international requirements, and we get a test on each and every tools ahead of delivery.
 
 
Q: How about the value?
A: We are manufactory, and we can give you lower value than these trade firms. In addition to, buyers from Produced in China can get a low cost.
 
Q: Do you supply right after-sale provider?
A: Yes. The guarantee interval of our equipment is 1 yr, and we have a professional right after-sale crew to immediately and completely resolve your difficulties.
 
Q: Do you offer equipment procedure instruction?
A: Of course. We can ship professional engineers to the working website for tools installation, adjustment, and operation education. All of our engineers have passports.

 

The major advantage of worm gears is their capability to give large reduction ratios and correspondingly substantial torque multipliers. They can also be utilized as reducers for reduced to medium speed programs. Also, due to the fact their reduction ratio is based mostly on the quantity of tooth on the gear, they are a lot more compact than other varieties of gears. Like fantastic pitch leadscrews, worm gears are typically self-locking, creating them ideal for hoisting and hoisting applications.
Worm gears are correct angle drives that offer large gear ratios with reasonably short middle-to-heart distances from 1/4″ to eleven”. When correctly installed and lubricated, they serve as the quietest, smoothest-running equipment kind. Due to the fact worm equipment drives can accomplish large equipment ratios, greatest reduction can be accomplished in a more compact place than many other types of equipment drives. The worm and worm equipment run at a 90° angle on non-intersecting axes.

China supplier Half Rotary Kiln Girth Gear&Mill Girth Gear/Ball Mill Rotary Kiln Ring Gear     near me manufacturer